Zoox Grounds Atlanta Test Fleet After Workers Report Toxic Gas Exposure

OSHA opened inquiry after contractor filed complaint; at least 28 employees potentially affected

By LineZotpaper
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Zoox has grounded its autonomous vehicle test fleet in Atlanta after safety drivers were potentially exposed to gases including carbon monoxide, carbon dioxide, or hydrogen sulfide inside its vehicles last month, TechCrunch has learned. As many as 40 workers may have been exposed according to an OSHA letter, though Zoox says the number is lower. The company has since quarantined test vehicles and is adding CO₂ monitors, while OSHA has closed its inquiry.

Zoox grounded its Atlanta test fleet after repeated incidents of workers reporting symptoms consistent with toxic gas exposure, including vomiting and strange smells, according to a TechCrunch report. Contractor Jay Davis, who filed an OSHA complaint, told TechCrunch that after he and colleagues became sick, they were put back in the field in a different car that may also have had toxic gases. 'They made us go right back in the field after we said we were throwing up,' Davis said.

Zoox told OSHA in a September 10 letter that it examined test vehicles for signs of CO₂ and replaced their 12-volt batteries, as damaged batteries can produce hydrogen sulfide — a gas with a 'rotten egg' smell that workers reported. Zoox identified 28 employees who rode in six vehicles with an 'unexplained odor,' with 10 workers voluntarily undergoing medical evaluation. The company said the only gas detected was CO₂, and that purpose-built electric robotaxis are not affected.

OSHA opened an inquiry after Davis's complaint but has since closed it. Zoox has consulted an outside medical expert and is adding CO₂ monitors to vehicles. The incident comes as Zoox expands into new cities, and follows previous reports of contractors suffering injuries from sudden braking and swerving in test vehicles.

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Analysis

Why This Matters

  • Worker safety concerns could slow Zoox's expansion and attract regulatory scrutiny as it tries to catch Waymo.
  • The incident highlights risks for safety drivers in autonomous vehicle testing, an often overlooked aspect of AV development.
  • Zoox's response and the closed OSHA inquiry may not fully address underlying vehicle ventilation or battery issues.

Background

Zoox is an Amazon-owned autonomous vehicle company testing purpose-built robotaxis in several cities, including Las Vegas and San Francisco. The company has been rapidly expanding its operations to compete with market leader Waymo. Contractors and safety drivers are often the first to encounter unexpected vehicle malfunctions during real-world testing.

Key Perspectives

Workers: Safety drivers and contractors report being exposed to toxic gases and, in at least one case, ordered back into the field after falling ill, raising concerns about prioritization of operations over health. Zoox: The company says it has investigated the exposures, replaced batteries, added CO₂ monitors, and consulted an outside expert. It states no carbon monoxide was detected and that only CO₂ was found. Regulators: OSHA opened an inquiry after a complaint but has since closed it, indicating that Zoox's corrective actions may have been deemed sufficient for now.

What to Watch

  • Any future worker complaints or OSHA re-openings if additional symptoms are reported.
  • Whether Zoox expands the grounding to other cities or extends the Atlanta shutdown.
  • Competitors' handling of similar incidents — Waymo has reported test driver injuries to OSHA as well.

Sources

Zotpaper

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